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GKN Aerospace designs and produces a wide range of fuselage, wing and flight control surface assemblies and components, using composite and metallic technologies.

Composites
Metallics
Assemblies

Composites

With over 40 years experience in composites, its market position is maintained through its four composite manufacturing facilities in Europe and North America and the Company's continuing commitment to development work in manufacturing processes, materials and tooling methods.

Components produced range from simple detail components through to large structures featuring integrated stiffening, manufactured by one-shot autoclave processing. All facilities undertake assembly and sub-assembly work. Examples of products include doors and covers, wing surfaces and components and fuselage sub-assemblies.

GKN Aerospace companies possess all the key composite fabrication processes.Through its commitment to developing technology, the Company now has a leading market position in RTM and continues to develop technologies for advancing the business. Resin Film Infusion (RFI) is one such technology.

Metallics

The machining centres in St. Louis and Munich have the capability to machine large complex monolithic parts from a range of materials. Key processes include milling, reaming and boring with high speed machining being its core competency.

A range of technologies is employed to fabricate complex sheet metal and extruded products in titanium and other exotic hard to form metals. Processes include forming, superplastic forming (SPF) and diffusion bonding.

Metal fabrication using chemical milling techniques is used by GKN Aerospace Chem-tronics to produce airframe components including doors, bulkheads and keels.This technique offers weight and parts count reductions and cost benefits over alternative fabrication methods.

Assemblies

GKN Aerospace companies produce metallic structures and sub-assemblies for a range of aircraft and helicopters, including the completed forward fuselage for the AgustaWestland Lynx helicopter. Other structures and components include engine pylon fairings, fuselage tailcones, together with doors, panels and fairings.